2009年2月7日星期六

Pipeline transport



Types by transport function
In general, pipelines can be classified in three categories depending on purpose:
1. Gathering Pipelines - Group of smaller interconnected pipelines forming complex networks with the purpose of bringing crude oil or natural gas from several nearby wells to a treatment plant or processing facility. In this group, pipelines are usually short- a couple of hundred meters- and with small diameters. Also sub-sea pipelines for collecting product from deep water production platforms are considered gathering systems.2. Transportation Pipelines - Mainly long pipes with large diameters, moving products (oil, gas, refined products) between cities, countries and even continents. These transportation networks include several compressor stations in gas lines or pump stations for crude and multiproducts pipelines.3. Distribution Pipelines - Composed of several interconnected pipelines with small diameters, used to take the products to the final consumer. Feeder lines to distribute gas to homes and businesses downstream. Pipelines at terminals for distributing products to tanks and storage facilities are included in this group.

Operation
When a pipeline is built, the construction project not only covers the civil work to lay the pipeline and build the pump/compressor stations, it also has to cover all the work related to the installation of the field devices that will support remote operation.
Field devices are instrumentation, data gathering units and communication systems. The field Instrumentation includes flow, pressure and temperature gauges/transmitters, and other devices to measure the relevant data required. These instruments are installed along the pipeline on some specific locations, such as injection or delivery stations, pump stations (liquid pipelines) or compressor stations (gas pipelines), and block valve stations.
The information measured by these field instruments is then gathered in local Remote Terminal Units (RTU) that transfer the field data to a central location in real time using communication systems, such as satellite channels, microwave links, or cellular phone connections.
Pipelines are controlled and operated remotely, from what is usually known as The Main Control Room. In this center, all the data related to field measurement is consolidated in one central database. The data is received from multiple RTUs along the pipeline. It is common to find RTUs installed at every station along the pipeline.

The SCADA System for pipelines.
The SCADA system at the Main Control Room receives all the field data and presents it to the pipeline operator through a set of screens or SCADA#Human Machine Interface, showing the operational conditions of the pipeline. The operator can monitor the hydraulic conditions of the line, as well as send operational commands (open/close valves, turn on/off compressors or pumps, change setpoints, etc.) through the SCADA system to the field.
To optimize and secure the operation of these assets, some pipeline companies are using what is called Advanced Pipeline Applications, which are software tools installed on top of the SCADA system, that provide extended functionality to perform leak detection, leak location, batch tracking (liquid lines), pig tracking, composition tracking, predictive modeling, look ahead modeling, operator training and more.

Technology

Components
Pipeline networks are composed of several pieces of equipment that operate together to move products from location to location. The main elements of a pipeline system are:

A pipeline schematic.
- Initial Injection Station - Known also as Supply or Inlet station, is the beginning of the system, where the product is injected into the line. Storage facilities, pumps or compressors are usually located at these locations.
- Compressor/Pump Stations - Pumps for liquid pipelines and Compressors for gas pipelines, are located along the line to move the product through the pipeline. The location of these stations is defined by the topography of the terrain, the type of product being transported, or operational conditions of the network.
- Partial Delivery Station - Known also as Intermediate Stations, these facilities allow the pipeline operator to deliver part of the product being transported.
- Block Valve Station - These are the first line of protection for pipelines. With these valves the operator can isolate any segment of the line for maintenance work or isolate a rupture or leak. Block valve stations are usually located every 20 to 30 miles (48 km), depending on the type of pipeline. Even though it is not a design rule, it is a very usual practice in liquid pipelines. The location of these stations depends exclusively on the nature of the product being transported, the trajectory of the pipeline and/or the operational conditions of the line.
- Regulator Station - This is a special type of valve station, where the operator can release some of the pressure from the line. Regulators are usually located at the downhill side of a peak.
- Final Delivery Station - Known also as Outlet stations or Terminals, this is where the product will be distributed to the consumer. It could be a tank terminal for liquid pipelines or a connection to a distribution network for gas pipelines.

Leak detection systems
Since oil and gas pipelines are an important asset of the economic development of almost any country, it has been required either by government regulations or internal policies to ensure the safety of the assets, and the population and environment where these pipelines run.
Pipeline companies face government regulation, environmental constraints and social situations. Pipeline companies should comply with government regulations which may define minimum staff to run the operation, operator training requirements, up to specifics including pipeline facilities, technology and applications required to ensure operational safety. As an example, in the State of Washington, it is mandatory for pipeline operators to be able to detect and locate leaks of 8 percent of maximum flow within 15 minutes or less.
The social situation also affects the operation of pipelines. In third world countries, product theft is a problem for pipeline companies. It is common to find unauthorized extractions in the middle of the pipeline. In this case, the detection levels should be under 2 percent of maximum flow, with a high expectation for location accuracy.
Different types of technologies and strategies have been implemented, from physically walking the lines to satellite surveillance. The most common technology to protect these lines from occasional leaks is known as Computational Pipeline Monitoring Systems or CPM. CPM takes information from the field related to pressures, flows, and temperatures to estimate the hydraulic behavior of the product being transported. Once the estimation is done, the results are compared to other field references to detect the presence of an anomaly or unexpected situation, which may be related to a leak.
The American Petroleum Institute has published several articles related to the performance of CPM in liquids pipelines, the API Publications are:
- API 1130 – Computational pipeline monitoring for liquids pipelines
- API 1155 – Evaluation methodology for software based leak detection systems
- API 1149 – Pipeline variable uncertainties & their effects on leak detectability

Regulation

An underground petroleum pipeline running through a park
In the US, pipelines are regulated by the Pipeline and Hazardous Materials Safety Administration (PHMSA). Offshore pipelines are regulated by the Minerals Management Service (MMS). In Canada, pipelines are regulated by either the provincial regulators or, if they cross provincial boundaries or the Canada/US border, by the National Energy Board (NEB). Government regulations in Canada and the United States require that buried fuel pipelines must be protected from corrosion. Often, the most economical method of corrosion control is by use of pipeline coating in conjunction with cathodic protection and technology to monitor the pipeline. Above ground, cathodic protection is not an option. The coating is the only external protection.

Pipelines and geopolitics

Natural gas pipelines from Russia to the European Union, 2006
Pipelines for major energy resources (petroleum and natural gas) are not merely an element of trade. They connect to issues of geopolitics and international security as well, and the construction, placement, and control of oil and gas pipelines often figure prominently in state interests and actions. The most striking example of pipeline politics occurred at the beginning of the year 2009, wherein a dispute between Russia and Ukraine ostensibly over pricing led to a major political crisis. Russian state-owned gas company Gazprom cut off natural gas supplies to Ukraine after talks between it and the Ukrainian government fell through, but it was evident to observers that the real dispute lay in Ukraine's bid to join NATO, to the displeasure of Russian Prime Minister Vladimir Putin.
Oil and gas pipelines also figure prominently in the politics of Central Asia and the Caucasus.

Dangers

Accidents
Pipelines conveying flammable or explosive material, such as natural gas or oil, pose special safety concerns.
For a more complete list see Pipeline accidents
1982 - One of the largest non-nuclear explosions in history occurred along the Trans-Siberian Pipeline in the former Soviet Union. It has been alleged that the explosion was the result of CIA sabotage of the Trans-Siberian Pipeline.
June 4, 1989 - sparks from two passing trains detonated gas leaking from an LPG pipeline near Ufa, Russia. Up to 645 people were reported killed.
October 17, 1998 - at Jesse in the Niger Delta in Nigeria, a petroleum pipeline exploded killing about 1,200 villagers, some of whom were scavenging gasoline - the worst of several similar incidents in this country.
June 10, 1999 - a pipeline rupture in a Bellingham, Washington park led to the release of 277,200 gallons of gasoline. The gasoline was ignited, causing an explosion that killed two children and one adult.
August 19, 2000 - natural gas pipeline rupture and fire near Carlsbad, New Mexico this explosion and fire killed 12 members of the same family. The cause was due to severe internal corrosion of the pipeline.
July 30, 2004 - a major natural gas pipeline exploded in Ghislenghien, Belgium near Ath (thirty kilometres southwest of Brussels), killing at least 23 people and leaving 122 wounded, some critically. (CNN) (Expatica)
May 12, 2006 - an oil pipeline ruptured outside Lagos, Nigeria. Up to 200 people may have been killed. See Nigeria oil blast.
November 1, 2007 - a propane pipeline exploded near Carmichael, Mississippi, about 30 miles (48 km) south of Meridian, Mississippi. Two people were killed instantly and an additional four were injured. Several homes were destroyed and sixty families were displaced. The pipeline is owned by Enterprise Products Partners LP, and runs from Mont Belvieu, Texas, to Apex, North Carolina, according to an Enterprise spokesman.

As targets
Pipelines can be the target of vandalism, sabotage, or even terrorist attacks. In war, pipelines are often the target of military attacks, as destruction of pipelines can seriously disrupt enemy logistics

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